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  • Tablet Coater VCC 5

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    Tablet Coater VCC 5
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    Tablet Coater VCC 5Tablet Coater VCC 5Tablet Coater VCC 5Tablet Coater VCC 5
    • Product Code:

      GCVCC-DI5KG

    • DIOSNA Vertical Centrifugal Coater VCC gives a new definition of coating technology, leaving behind many of the well-known disadvantages of conventional coaters.

      The flexible concept of the VCC offers various ways of application and stands for convincing coating results – even with products of adverse flow characteristics, special shape or less hardness.

      High drying performance of the VCC and optimized product flow reduce the process times by more than 50 % – not only with organic solvent based but also with watery processes.

      DIOSNA VCC Vertical Centrifugal Coater

      • increases the efficiency of the coating process
      • reduces process times considerably
      • reduces the thermal and mechanical product stress
      • increases the yield due to less spray losses
      • improves the product handling

      VCC – the efficient way to first-class film coating

      • uniform coating thickness
      • defined outlines, distinct imprinting
      • high process speed – time saving > 50 %
      • containment suitable feeding and discharge
      • small installation area requirements
      • easy technology transfer without change in registration (SUPAC listing)

      Particularly for functional coatings or moisture-sensitive tablets a quick and even coating ensures high quality.

      Versatile applications with exact coating results

      • from micro tablets to oblong shapes
      • sugar coating, aqueous coating, coating with organic solvents
      • for extremely thin, functional coatings
      • actives coating

      The VCC Vertical Centrifugal Coater is suitable for most different tablet forms. Conventional round tablets of different sizes, special forms (oblongs, bi-plane tablets) as well as micro tablets are coated with excellent quality.
      Uniform and quick spraying

      Uniform and Quick Spraying

      DIOSNA uses a specially developed multiple head nozzle. Its single nozzles are installed in a rotation-symmetrical way at a compact distributor head. As the media lines run completely inside the multiple head nozzle, a very clean, GMP-conform installation without freely running hose pipes arises.
      Because of the high mixing quality the product is only sprayed very shortly during the spraying process, but very often. Compared with traditional coating plants this results in a very homogeneous coating over the whole tablet surface.

      The coding of single tablets is kept clear even with complicated figures or patterns. This leads to a homogeneous and high-quality appearance of the whole tablet batch.

      The VCC Vertical Centrifugal Coater consists of a conical product bowl which lower part is rotating around a vertical axis and an upper conical part. The rotational movement causes a centrifugal acceleration of the tablets which makes the tablets move upwards at the bowl wall. In the static upper bowl area the tablets are decelerated and led back to the centre. The spiral movement caused this way cares for ideal mixing of the tablets without any dead spots.

      In the center of the bowl a spraying system is installed which sprays the tablet bed homogeneously with coating medium.

      Already immediately after absorption of the spray liquid the first drying of the tablet surface is effected by the warm drying air. The air is led directly through the tablet bed and cares for an immediate and efficient drying of the tablet cores.

      Tablet Coaters Tablet Coaters (3083 KB)

      ...
    • Special Instructions
    Single Pot Processor PVAC - 10
    supplier logo

    The P/VAC – 10 is a powerful laboratory machine for a very wide range of applications. It covers the entire bowl capacity of our desktop high shear granulator P 1 - 6, then greatly expands on capability by offering bowl capacity to 10 Liters and Vacuum Drying.

    The machine is especially suitable for users who work with organic solvents or highly active substances, who wish to dry in the mixer (one pot processing) or for those who attach considerable importance to a user-friendly control system with batch data logging.

    • Moveable compact machines with integrated control, 
    • Mixing/Granulating bowls for 0,25, 0.5, 1, 2, 4, 6, 8 and 10 liters, 
    • Vacuum drying bowls 2 and 6 litres, 
    • PTFE shaft seal, can be dismantled without a tool, 
    • Transparent vessel lid cover made from glass or plastic, 
    • Vacuum and heating/cooling system can be integrated in the machine, 
    • PLC with operating terminal, 
    • Explosion protection version and integrated industrial PC available, 
    • Easy bowl changing thanks to pneumatically operated chopper coupling, 
    • Optional side discharge port for 8 and 10-l bowls, 
    • Designed for installation in an isolator (glove box), 
    • Available complete with isolator (glove box), 
    • Current and power measurement for granulation end point detection with three measuring ranges.

    Single Pot Processors Single Pot Processors (171 KB)

    Fluid Bed Dryer CAP 25 - CAP 1800
    supplier logo

    Modern and new product forms are becoming more important in the solids processing aspects of many industries. At the same time the demands for improved basic materials and formulations are rising.

    When compared with other methods, the processes of heat and mass transfer found in fluid bed processing make the drying process considerably faster. Also the high drying speed, excellent mixing quality and individualised particles allow a specific alteration of the product’s fine structure. Spray granulation or coating processes can be carried out with either Top- or Bottom-Spray locations to transform an active substance into the required product form.

    Servolift offers equipment for every aspect of CAP fluid bed processing, including granulating liquid tanks, cleaning stations, wet and dry granule milling, lifting columns and vacuum conveying systems. All equipment components can be integrated into the overall system control.

    Fluid Bed Dryer CAP 25 - CAP 1800 at a glance:

    • Safety: pressure-shock resistant design, using proofed safety concepts,
    • Flexibility: individual systems for inlet and exhaust air, air conditioning,
    • cGMP conforming: closed feeding and discharging systems for contained dust free processing,
    • Cleanability: comprehensive cleaning concepts from WIP to CIP,
    • Effective: optimised air flow using special air distributor plates,
    • Reproducible: Top-Spray- / Bottom-Spray-processes, Wurster coating,
    • Future proof: designed for retrofitting of process components when needed,
    • Competent Controls: control systems to suit your needs,
    • Qualification: pharmaceutical industry conforming qualification services, according to GAMP 4.

    Fluid Bed Dryer CAP 25 - CAP 1800 Fluid Bed Dryer CAP 25 - CAP 1800 (468 KB)

    High Shear Granulator PVAC 10 - 60
    supplier logo

    The Diosna laboratory mixers P/VAC 10 - 60 are flexible laboratory/pilot scale high shear granulators and granulator vacuum dryers (one pot processor). The machines can be equipped with 10 & 60 liter high shear granulator bowls or 20 & 50 liter vacuum dryer bowls. Different bowls can be added at a later stage. Additionally, a machine initially designed as a high shear granulator can also be extended later to incorporate vacuum drying.

    The vacuum drying bowls are of cylindrical design and equipped with gas-stripping nozzles, the cover is operated pneumatically. One of the main rotor tips is extended to form a scraper to prevent deposits on the bowl wall, as with the production machines. Thus easy scale-up is assured. The “through-the-wall“ setup for a technical zone is included as standard for vacuum drying, as the vacuum pump and heating/cooling device are arranged for set up in a technical area.

    • Moveable compact machine with integrated control,
    • Mixing/Granulating: Interchangeable bowls 10 l, 25 l, 60 l,
    • Vacuum/Gas Stripping (drying): 20 l and 50 l,
    • Easy bowl changing,
    • The drives, outlet and shaft seals remain on the machine when changing the bowls,
    • Air purge shaft seals in WIP version (wash-in-place),
    • Outlet housing can be opened for cleaning and inspection,
    • PLC with operating terminal,
    • Current and power measurement for granulation end point power with different measuring ranges.

    High Shear Granulators High Shear Granulators (538 KB)

    Bin (IBC) - Tablet
    supplier logo

    Tablet handling bin typically have offset manways and shallow funnels for easy loading and handling. You can add tablet valves like the Co.Ra Tablet Valve to create a complete tablet storage and handling solution.

    Bins (IBCs) Bins (IBCs) (1646 KB)

    Technical Specifications

    DIOSNA Vertical Centrifugal Coater VCC gives a new definition of coating technology, leaving behind many of the well-known disadvantages of conventional coaters.

    The flexible concept of the VCC offers various ways of application and stands for convincing coating results – even with products of adverse flow characteristics, special shape or less hardness.

    High drying performance of the VCC and optimized product flow reduce the process times by more than 50 % – not only with organic solvent based but also with watery processes.

    DIOSNA VCC Vertical Centrifugal Coater

    • increases the efficiency of the coating process
    • reduces process times considerably
    • reduces the thermal and mechanical product stress
    • increases the yield due to less spray losses
    • improves the product handling

    VCC – the efficient way to first-class film coating

    • uniform coating thickness
    • defined outlines, distinct imprinting
    • high process speed – time saving > 50 %
    • containment suitable feeding and discharge
    • small installation area requirements
    • easy technology transfer without change in registration (SUPAC listing)

    Particularly for functional coatings or moisture-sensitive tablets a quick and even coating ensures high quality.

    Versatile applications with exact coating results

    • from micro tablets to oblong shapes
    • sugar coating, aqueous coating, coating with organic solvents
    • for extremely thin, functional coatings
    • actives coating

    The VCC Vertical Centrifugal Coater is suitable for most different tablet forms. Conventional round tablets of different sizes, special forms (oblongs, bi-plane tablets) as well as micro tablets are coated with excellent quality.
    Uniform and quick spraying

    Uniform and Quick Spraying

    DIOSNA uses a specially developed multiple head nozzle. Its single nozzles are installed in a rotation-symmetrical way at a compact distributor head. As the media lines run completely inside the multiple head nozzle, a very clean, GMP-conform installation without freely running hose pipes arises.
    Because of the high mixing quality the product is only sprayed very shortly during the spraying process, but very often. Compared with traditional coating plants this results in a very homogeneous coating over the whole tablet surface.

    The coding of single tablets is kept clear even with complicated figures or patterns. This leads to a homogeneous and high-quality appearance of the whole tablet batch.

    The VCC Vertical Centrifugal Coater consists of a conical product bowl which lower part is rotating around a vertical axis and an upper conical part. The rotational movement causes a centrifugal acceleration of the tablets which makes the tablets move upwards at the bowl wall. In the static upper bowl area the tablets are decelerated and led back to the centre. The spiral movement caused this way cares for ideal mixing of the tablets without any dead spots.

    In the center of the bowl a spraying system is installed which sprays the tablet bed homogeneously with coating medium.

    Already immediately after absorption of the spray liquid the first drying of the tablet surface is effected by the warm drying air. The air is led directly through the tablet bed and cares for an immediate and efficient drying of the tablet cores.

    Tablet Coaters Tablet Coaters (3083 KB)

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